Greenheck Fan 473501 Bedienungsanleitung

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1
Model ERCH-HP Energy Recovery Unit
®
Installation, Operation and Maintenance Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the
product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could
result in personal injury and/or property damage! Retain instructions for future reference.
Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards,
including environmental. Other considerations may be
required if high winds or seismic activity are present.
If more information is needed, contact a licensed
professional engineer before moving forward.
1. Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electric Code (CEC) in
Canada.
2. All moving parts must be free to rotate without
striking or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin fan wheel faster than maximum
cataloged fan RPM. Adjustments to fan speed
significantly affect motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
5. Verify that the power source is compatible with the
equipment.
6. Never open access doors to the unit while it is
running.
General Safety Information
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch
or breaker to prevent accidental power up.
If this unit is equipped with optional gas
accessories, turn off gas supply whenever power is
disconnected.
CAUTION
This unit is equipped with a compressed refrigerant
system. If a leak in the system should occur,
immediately evacuate and ventilate the area. An EPA
Certified Technician must be engaged to make repairs
or corrections. Refrigerant leaks may also cause
bodily harm.
CAUTION
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
Model ERCH-HP
Part #473501
ERCH-HP Energy Recovery Ventilator
with Heat Pump
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Inhaltsverzeichnis

Seite 1 - Part #473501

1Model ERCH-HP Energy Recovery Unit®Installation, Operation and Maintenance ManualPlease read and save these instructions. Read carefully before attem

Seite 2

10Model ERCH-HP Energy Recovery UnitEDCABSIDE OF UNITROOF CURBBASE1 INCH INSULATIONCurb Outside Dimensions and WeightsCurb Cap DimensionsUnit Size A B

Seite 3 - Table of Contents

11Model ERCH-HP Energy Recovery UnitRail MountingUnit Size A BERCH-HP 20 5.0 41.0ERCH-HP 45 7.0 41.9ERCH-HP 55 5.5 53.0ERCH-HP 90 6.0 59.0All dimensio

Seite 4 - Product Overview

12Model ERCH-HP Energy Recovery UnitStart-Up UnitDANGERElectric shock hazard. Can cause injury or death. Before attempting to perform any service or m

Seite 5 - Subassemblies

13Model ERCH-HP Energy Recovery UnitPre-Start-Up ChecklistoDisconnect and lock-out all power switches.o Remove any foreign objects that are located

Seite 6 - Optional Indirect Gas Furnace

14Model ERCH-HP Energy Recovery UnitLine Voltage. Check at unit disconnect.L1-L2 Volts L2-L3 Volts L1-L3 VoltsMotor Amp DrawSupply Motor Amps L1 Amps

Seite 7 - Installation

15Model ERCH-HP Energy Recovery UnitElectrical InformationDetermine the Size of the Main Power LinesThe unit’s nameplate states the voltage and the un

Seite 8 - Service Clearances

16Model ERCH-HP Energy Recovery UnitMost factory-supplied electrical components are prewired. To determine what electrical accessories require additio

Seite 9 - Lifting Lugs

17Model ERCH-HP Energy Recovery UnitOptional Remote Control Panel and Wiring SchematicsIndicator Lights powered by the ER UnitDirty Filter Indicator

Seite 10 - Roof Curb Mounting

18Model ERCH-HP Energy Recovery Unit1875617 16151413121110182349Typical Control Center Components - individual components and locations will varyRefer

Seite 11 - Exhaust Weatherhood

19Model ERCH-HP Energy Recovery UnitElectrical ControlsOptional Frost Control Extremely cold outdoor air temperatures can cause moisture condensation

Seite 12 - Start-Up Unit

2Model ERCH-HP Energy Recovery UnitReceivingUpon receiving the product, check to make sure all items are accounted for by referencing the bill of ladi

Seite 13 - Voltage Imbalance

20Model ERCH-HP Energy Recovery UnitOptional Economizer The energy wheel operation can be altered to take advantage of economizer operation (free cool

Seite 14 - Should be between 8º and 12ºF

21Model ERCH-HP Energy Recovery UnitOptional Rotation SensorThe rotation sensor monitors energy wheel rotation. If the wheel should stop rotating, the

Seite 15 - Electrical Information

22Model ERCH-HP Energy Recovery UnitEnergy WheelStart-UpIf selected, the energy wheel is installed in the unit’s airstream with one half of the wheel

Seite 16 - Plumbing / Piping Overview

23Model ERCH-HP Energy Recovery UnitEnergy Wheel MaintenanceInspectionThe wheel should be inspected semiannually in accordance with the maintenance sc

Seite 17 - Control Center

24Model ERCH-HP Energy Recovery UnitEvery unit has a complete, sealed refrigeration system that is ready for connection to a water source.The heat pum

Seite 18 - Refer to “Heat Pump System”

25Model ERCH-HP Energy Recovery UnitCrankcase Heater A crankcase heater is installed around the base of each compressor in the unit to boil-off any l

Seite 19 - Electrical Controls

26Model ERCH-HP Energy Recovery UnitRefrigeration System SchematicTypical Operating ConditionsLocation Refrigerant State Temperature Pressure Superhea

Seite 20 - Phase Monitor

27Model ERCH-HP Energy Recovery UnitUnit Protection Module (UPM) Fault IndicationsEach unit includes one Unit Protection Module (UPM) printed circuit

Seite 21 - Dirty Filter Sensor

28Model ERCH-HP Energy Recovery UnitTroubleshooting - Controller AlarmsThe first step in troubleshooting the unit is to check the on-board alarm indica

Seite 22 - Energy Wheel

29Model ERCH-HP Energy Recovery UnitSymptom Possible Cause Corrective ActionBlower fails to operateBlown fuse or open circuit breaker. Replace fuse or

Seite 23 - Energy Wheel Maintenance

3Model ERCH-HP Energy Recovery UnitTable of ContentsGeneral Safety Information ...1Receiving, Handling and Storage ...2

Seite 24 - Heat Pump Overview

30Model ERCH-HP Energy Recovery UnitTroubleshooting – UnitSymptom Possible Cause Corrective ActionMotor over ampsCFM too high. Check cfm and adjust dr

Seite 25 - Heat Pump Controls

31Model ERCH-HP Energy Recovery UnitSymptom Possible Cause Corrective ActionCompressor will not run or does not try to startOpen disconnect switch or

Seite 26 - Typical Operating Conditions

32Model ERCH-HP Energy Recovery UnitTroubleshooting – Refrigeration CircuitSymptom Possible Cause Corrective ActionCompressor starts but cuts out on h

Seite 27 - Fault Indications

33Model ERCH-HP Energy Recovery UnitTroubleshooting – Refrigeration CircuitSymptom Possible Cause Corrective ActionCompressor noisyor vibratingRefrige

Seite 28 - FX05 Furnace Controller

34Model ERCH-HP Energy Recovery UnitTroubleshooting – Refrigeration CircuitSymptom Possible Cause Corrective ActionLow suctionpressureRefrigerant unde

Seite 29 - Troubleshooting – Airflow

35Model ERCH-HP Energy Recovery UnitTroubleshooting – Refrigeration CircuitSymptom Possible Cause Corrective ActionLow or no oil pressureLow oil level

Seite 30

36Model ERCH-HP Energy Recovery UnitThis unit requires minimal maintenance to operate properly. To ensure proper operation and longevity, the followin

Seite 31

37Model ERCH-HP Energy Recovery UnitBelt SpanDeflection = Belt Span64When replacing belts on multiple groove drives, all belts should be changed to pr

Seite 32

38Model ERCH-HP Energy Recovery UnitInternal Filter MaintenanceThe unit will typically be provided with 2-inch, pleated filters in the supply airstream

Seite 33

39Model ERCH-HP Energy Recovery UnitMaintenance Log Date ___________________Time _____________ AM/PMNotes: ___________________________________________

Seite 34

4Model ERCH-HP Energy Recovery UnitModels and CapacitiesThis unit is manufactured in four different platform sizes; 20, 45, 55 and 90. Each platform h

Seite 35

40Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. The energy re

Seite 36 - Routine Maintenance

5Model ERCH-HP Energy Recovery UnitCoilsThe airside coil is connected to the heat pump compressor(s) and is the primary vehicle for heating and coolin

Seite 37 - Deflection =

6Model ERCH-HP Energy Recovery UnitHeat Pump ModuleEvery unit has an integral heat pump module that contains hermetic scroll-type compressor(s), a coa

Seite 38 - External Filter Maintenance

7Model ERCH-HP Energy Recovery UnitInstallationModelOverall Exterior DimensionsWidth (including Lifting Lugs)Overall Width (with Exhaust Hood)Overall

Seite 39 - Maintenance Log

8Model ERCH-HP Energy Recovery UnitService ClearancesMinimum clearances are required for access on all sides for routine maintenance. Filter replaceme

Seite 40 - Warranty

9Model ERCH-HP Energy Recovery UnitHandlingWhile this unit was constructed with quality and dependability in mind, damage still may occur during handl

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